What is the interval for nozzle replacement?
Nozzle wear is process specific. Blast pressure, abrasive type, nozzle type, and blast duration contribute to wear. For example, if you are blasting 50-micron aluminum oxide between 60-90 psi (standard rate) through a Comco Hi/Performance nozzle, then you will probably need to replace the nozzle after using approximately 100-150 pounds of abrasive. 
Use a pin gauge to measure to the nozzle opening. If results need to be precise, replace the nozzle when the opening grows by 10%. If your results do not need to be precise, replace the nozzle when the opening has grown by 15%.
Can I blast without a nozzle?


If you need to cover a wide swath of material or douse a part surface in abrasive, it seems logical to remove the nozzle and blast away. But the abrasive hose isn’t like a garden hose. The nozzle on a Comco blaster does more than focus and funnel the abrasive stream, it helps keep abrasive moving at a consistent and regulated pace throughout the machine.

Removing the nozzle increases the velocity of the abrasive stream inside the blaster. The resulting surge is hard to control both inside and outside of the blaster. Abrasive moving at high velocities inside the blaster speeds up wear and tear on the handpiece threads, the abrasive hose, and the PowderGate or pinch valve.

Use a larger tank orifice and potentially a larger nozzle. Consult our Sales Team to get the right configuration. Call 1-800-796-6626 (outside the US, call 1-818-841-5500) or use the Contact Us form below to start the conversation.

Should the nozzle and tank orifice be the same size?

The opening at that bottom of the abrasive tank should always be smaller than the nozzle. Abrasive can’t do its work when the stream is that crowded. If you need more abrasive in the stream, use a larger tank orifice, and if needed, a larger nozzle. 

Consult our Sales Team to get the right configuration. Call 1-800-796-6626 (outside the US, call 1-818-841-5500) or use the Contact Us form below to start the conversation.

What types of nozzles are available?
MicroBlasting Nozzles and Abrasive brochure cover

Nozzle and Powder Brochure

Our nozzles come in an array of shapes and sizes for a wide range of applications.

  • The straight, round style nozzle with openings ranging from 0.015″ to 0.125″ meets most application requirements.
  • Rectangular nozzles are available for applications that require a wide sweep or fan of abrasive.
  • Comco’s Hi/Performance nozzles outlast our standard nozzles and deliver an accelerated abrasive flow with a tighter focus, resulting in less overspray.
  • Custom nozzles

Read more about Comco Nozzles on the Nozzle page. 

For specific part numbers and sizes, click on the image at right to access the PDF brochure. 

Upcoming Events